Advanced Rotary Sensor Solutions Tailored for Your Application

Welcome to Everight Position, a leader in precision rotary sensor technology. Our mission is to deliver high-performance rotary sensors, both in standard and custom configurations, to meet the exacting demands of rotational measurements in various industries.

An In-Depth Look at Choosing a Rotary Encoder:

Selecting the Right Encoder

Navigating encoder options can feel overwhelming, but with some guidance, the task becomes manageable. By beginning with the mechanical aspects and progressively addressing the electronics and communication protocols, we can systematically narrow down the choices to find the perfect solution.

Things We Consider
  1. Range
  2. Communication protocol
  3. Accuracy
  4. Single-Turn/ Multi-Turn
  5. Environmental
  6. Technology
  7. Budget

Our Expansive Product Portfolio:
Precision at Every Revolution

Optical Rotary Encoders

Coveted for high-precision applications, these sensors rely on intricate light patterns to discern rotation, proving invaluable in scenarios where meticulous details matter most. Their application extends to industries where precision is non-negotiable.

Magnetic and Hall Effect Sensors

These sensors leverage magnetic fields for detection and are particularly valued for their low cost, yet robustness in challenging environments. This makes them particularly suitable for applications where resilience and consistent performance in harsh conditions are crucial.Recent developments in TMR( tunnel magnetoresistance effect) sensors look to build upon the success Hall effect sensors have had over the past two decades. TMR offers a modest improvement in accuracy and resolution, while significantly reducing power consumption and temperature drift.

Capacitive Sensing

This technology utilizes the electrical property of capacitance to detect changes in rotary position.. Capacitive sensors are known for their lightweight, compact size, high accuracy and sensitivity, making them particularly suitable for applications requiring fine measurement and control. They excel in environments where factors like dust,, or temperature variations are prevalent, offering reliable performance under challenging conditions.

Inductive Sensing

Inductive sensors operate on the same electromagnetic induction principle as a resolver, but uses PCB traces rather than coil windings. These sensors are highly reliable and robust, as the rotor and stator can be potted in an epoxy-resin, offering protection against water, mud, dirt and other contaminants. They are ideal for environments where durability and resistance to physical impacts or harsh conditions are essential.

Applications Across Industries:
Providing Precision Where It Matters Most

Defense and
Aerospace

 In these critical fields, our sensors are integral to mission success. They deliver exact measurements for flight control, satellite positioning, navigation, and weapon systems. Durability and precision define our rotational position sensors and rotary shaft encoders, ensuring reliability under the demanding conditions of defense and aerospace operations.

Manufacturing and

Industrial Automation

Our sensors streamline production and improve operational efficiency in manufacturing. They are crucial for precision tasks such as assembly line automation, conveyor speed control, and CNC machine alignment. Supporting Industry 4.0 initiatives, they enable smarter, interconnected manufacturing processes where precision and speed are key.

Robotics and

Surgical Robotics

 In robotics, our sensors enhance the precision and efficiency of industrial applications, including material handling and welding. In the burgeoning field of surgical robotics, they provide the control and accuracy necessary for delicate medical procedures, directly impacting patient outcomes. These applications underscore the role of our sensors in advancing both industrial and medical robotic technologies.

Our Most Commonly Used Rotary Encoders

Zettlex IncOders are non-contact devices for precise angle measurement. They use an inductive technique, similar to that used by electrical transformers. IncOders may be considered as an inductive encoder. IncOders are well suited to harsh environments-where potentiometers, optical or capacitive devices might be unreliable. IncOders have two main parts each shaped like a flat ring: a Stator and a Rotor. The Stator is powered and measures the angular position of the passive Rotor. A big bore and low axial height allows easy integration with through-shafts, slip-rings, direct drivemotors, optical-fibres, pipes or cables.

The DS-130 is a member of the DS series of Electric Encoders a product line based on Netzer Precision Motion Sensor proprietary technology. Lightweight, compact and high performance (up to 21 bit resolution) these encoders provide unparalleled performance. The Electric Encoder is unique in being holistic, i.e., its output reading is the averaged outcome of the whole area of the rotor, This feature makes the Electric Encoder™ forgiving to mounting tolerances, mechanical wander etc. The absence of components such as ball bearings, flexible couplers, glass disc, light sources and detectors, along with very low power consumption makes the Electric Encoder virtually failure free. The internally shielded, DC operated Electric Encoder includes an electric field generator, a field receiver, a sinusoidal shaped dielectric rotor, and processing electronics. The output of Electric Encoder is a digital serial with absolute position single turn. The combination of precision, low profile, low weight and high reliability have made Netzer Precision encoders particularly suitable to a wide variety of industrial automation applications.

The P501 is a miniature, affordable, durable, high-accuracy rotary sensor designed for industrial and scientific feedback applications, but requires a smaller footprint than the P500.

Like all Positek sensors, the P501 provides a linear output proportional with angle of deflection. Each unit is supplied with the output calibrated to the angle required by the customer, between 30 and 140 degrees. It is particularly suitable for OEMs seeking good sensor performance for arduous applications where space is important.

Overall performance, repeatability and stability are outstanding over a wide temperature range. The sensor has a rugged nickel plated aluminium body and integrated mounting flange. The flange has two 4.5mm by 20 degree wide slots on a 38mm pitch to simplify mounting and position adjustment. Sealing is to IP67 (boot version) and full EMC protection is built in.

P530 is a durable, high accuracy rotary sensor designed for industrial and scientific feedback applications. The P530, like all Positek sensors, is supplied with the output calibrated to the angle required by the customer, up to 360 degrees. The sensor provides a linear output proportional with angle of rotation.

It is particularly suitable for OEMs seeking good sensor performance for arduous applications such as industrial machinery where cost is important.

Overall performance, repeatability and stability are outstanding over a wide temperature range. The P530 has a rugged stainless steel body and shaft for long service life and environmental resistance. The mounting flange is anodised aluminum. The sensor is easy to install with flange or servo mounting options, it also offers a wide range of electrical options. Sealing is IP65 or IP67 depending on selected cable or connector options, and full EMC protection built in.

POSITAL encoders with CANopen and SAE J1939 interfaces support a wide variety of applications, from industrial automation to mobile machinery. For 2D/3D drawings of specific encoders please contact Everight Position.

Zettlex Midi Ultra IncOders are non-contact devices for precise angle measurement, with up to 19 arc-seconds of accuracy. They use an inductive technique, similar to that used by electrical transformers.IncOders are well suited to harsh environments-where potentiometers, optical or capacitive devices might be unreliable. IncOders have two main parts each shaped like a flat ring: a Stator and a Rotor. The Stator is powered and measures the angular position of the passive Rotor. A big bore and low axial height allows easy integration with through-shafts, slip-rings, direct drivemotors, optical-fibres, pipes or cables.

Netzer VLX encoders are ideal for OEM applications. Featuring an open frame, 2 plate design, the sensor is lightweight, highly tolerant to temperature, shock, EMI, RFI and magnetic fields. Iit offers a unique combination of high performance at an economical cost.

Intrinsically safe G500 is CSA approved for use in potentially explosive gas/vapour atmospheres. The G500 is designed for industrial and scientific feedback applications and is ideal for OEMs seeking good sensor performance for arduous applications in hazardous areas.

The G500, like all Positek® sensors, is supplied with the output calibrated to the angle required by the customer, between 16 and 160 degrees and with full EMC protection built in. The sensor provides a linear output proportional with angle of rotation. There is a machined registration mark to identify the calibrated mid point.

Overall performance, repeatability and stability are outstanding over a wide temperature range. The G500 has long service life and environmental resistance with a rugged stainless steel body and shaft. The flange or servo mounting options make the sensor easy to install, it also offers a range of mechanical options. Environmental sealing is to IP65 or IP67 depending on selected cable or connector options.

Positek intrinsically safe sensors are designed to be used with a galvanically isolated amplifier . Approved galvanic isolation amplifiers (G005) are available from Positek; there is a choice of 0.5-9.5V or 4-20mA transmission outputs.

The sensor can be installed with a cable length up to 1km between the sensor and the amplifier.

Custom Sensors Tailored to Your Exact Specifications

Did You Know?

60% of our projects involve customizing existing encoders to meet specific client requirements. This extensive experience allows us to offer solutions that are not only technically sound but also cost-effective and timely.

Our Customization Process:

  • Discovery: We start by understanding your unique problem or technical specification. What challenge does your project face, and how can we solve it with a customized sensor or encoder?
  • Problem-Solving: Our team collaborates closely with you to develop a solution that meets your needs, whether it’s a simple off the shelf encoder, or something we are able to customize specific to your exact specifications.
  • Budget Considerations: We work with you to explore various options that align with your financial plan without compromising on quality or performance.  We don’t over-spec’d and try to provide exactly what is needed, both in product and in quantity. 
  • Availability & Timeline: Timing is crucial in your industry. We ensure quick availability of your custom encoder or help find similar products that can meet your timeline needs.

Custom Sensors Tailored to Your Exact Specifications

When one of our 100 million off-the-shelf sensors doesn’t meet your unique technical requirements, our team steps in to deliver custom solutions that fit perfectly into your application.  Our active relationship with the manufacturers allows us to easily customize encoders and sensors in ways the big guys simply can’t do.  We often find that our customers are over-spec’d and spending more than necessary to get the job done.  While a dump truck will get a few bags of mulch home from Home Depot, so will a Toyota Tacoma. Plus, the Tacoma will be easier to navigate in the parking lot.

With over 75 years of combined experience with sensors, specifically encoders, our team has the deep product knowledge and manufacturing partnerships needed to adapt existing products to your exact needs.

Why Choose Us?

  • OEM – Reduce ‘systems costs’ – Easier, quicker installation reduces labor costs, removes unnecessary mounting adapters and fixtures such as couplings, and complex wiring. Customer specific labeling and part numbers available with 2D barcodes for easier inventory management.
  • Obsolescence – Replace an existing sensor with one that is a 1:1 drop-in replacement, reducing unnecessary risks for changing an existing system. “If it’s not broke, don’t fix it”
  • Challenging Environments – Perhaps a submersible sensor is needed or one that fits in a specific physical envelope. Having worked on custom applications for over fifteen years we’ve seen a lot and have the know-how to help you find an appropriate solution.
  • MOQ 1: Sometimes a custom solution is needed for a small scale project. We provide the same world-class support regardless of customer or project size.

Our Customization Process:

  • Discovery: We start by understanding your unique problem or technical specification. What challenge does your project face, and how can we solve it with a customized sensor or encoder?
  • Problem-Solving: Our team collaborates closely with you to develop a solution that meets your needs, whether it’s a simple off the shelf encoder, or something we are able to customize specific to your exact specifications.
  • Budget Considerations: We work with you to explore various options that align with your financial plan without compromising on quality or performance.  We don’t over-spec’d and try to provide exactly what is needed, both in product and in quantity. 

Availability & Timeline: Timing is crucial in your industry. We ensure quick availability of your custom encoder or help find similar products that can meet your timeline needs.

Did You Know?

60% of our projects involve customizing existing encoders to meet specific client requirements. This extensive experience allows us to offer solutions that are not only technically sound but also cost-effective and timely.

Did You Know 60% of Everight’s Projects Are Customizations to Existing Encoders

Encoder Experts for Cutting Edge Industries

Our commitment to excellence has been acknowledged with accolades like the Lockheed Martin Outstanding Supplier Award, reflecting our dedication to delivering top-notch sensor solutions.

One-on-One

We work one-on-one with customers to offer a variety of off-the-shelf and custom sensors, for projects ranging from single units to OEMs.

Team of Engineers

Team of engineers with an unusually deep understanding of our products and how they can work with your needs.

Problem Solvers

The vendors we work with excel at supporting custom products while keeping costs and lead times in check.