Introduction
Coke production is crucial for steel manufacturing but operates in tough conditions with dust, dirt, rain, and mechanical stress. Precision and reliability are essential for safety and efficiency. For one manufacturer. traditional contact-based potentiometers, susceptible to wear and tear, were proving inadequate and sought help from Everight Position, finding a solution in the Positek P111 sensor.
The Solution: Positek P111 Sensor
To address these challenges, the control system integrated the Positek P111 sensor. The P111, an optimized version of the P101, was specifically designed to provide robust and accurate sensing in harsh industrial environments. Key features of the P111 sensor include:
- Stainless Steel Construction: The P111’s durable stainless steel construction ensures longevity and resilience against the abrasive conditions of coal transportation.
- Larger Rod-Eyes: The larger rod-eyes of the P111 improve mechanical stability and alignment, enhancing overall sensor performance.
- Non-Contact Sensing Technology: Unlike traditional contact-based potentiometers, the P111 employs non-contact sensing technology, reducing wear and tear and ensuring consistent accuracy over time.
Positek P101 (top) and P111 (bottom). While both sensors offer a similar form-factor, the increased size and strength of the P111 can be seen in the larger M5 rod-eye ends and ½” pushrod. Both are built to order and available over a broad range of strokes and interface options.
Conclusion
This case illustrates the critical role of advanced sensing technology in modern industrial processes. The adoption of Positek P111 sensors transformed the company’s coal transportation system, enhancing reliability, accuracy, and overall efficiency. This case study underscores the importance of selecting the right technological solutions to address specific industrial challenges, paving the way for more robust and streamlined operations in the steel manufacturing industry.
