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Sensors for Hazardous Environments

While finding the right sensor solution for ‘Hazardous Environments’ may be more complicated, it doesn’t mean that it can’t be done. Everight can’t replace a Safety Engineer, but Everight can help navigate linear, rotary sensor and inclinometer sensors that have been formally rated for use in hazardous environments to ATEX, IECEx and CSA requirements.

The POSITAL UCD-…-H200 series is a robust, flexible alternative to geared potentiometers such as the GP09. Rather than relying on a contact-based potentiometer, the H200 uses an internal non-contact based Hall-effect sensor. This provides not only more reliable readings, but the flexibility to scale the output range during installation.

POSITAL UCD analog encoders are a novel alternative to traditional rotary encoders. Relying on a non-contact Hall sensor, UCD encoders are scalable by the end user, offer 13 bit resolution and multiturn counting.

IncOder CORE 70mm is a non-contact, lightweight absolute rotary inductive encoder fully contained in a printed circuit board kit. The hollow bore design is suited for integration into rotary actuators. The position sensor utilizes a unique field-proven inductive technique, delivering highly repeatable, reliable, temperature-stable measurement performance.

POSITAL CCD Hollow Shaft Kit Encoders are ideal for Integration to motors, robot joints and other challenging installations. A large 30mm through hollow shaft diameter and a battery-free Weigand based multiturn counter make this sensor as unique as the applications it is used on.

POSITAL encoders support a number of common industrial ethernet protocols, including EtherNet/IP ( Rockwell Automation) , PROFINET (Siemens) , EtherCat (Beckhoff), MODBUS TCP/IP and Powerlink. Please contact Everight directly for the most up-to-date product offerings and manuals. For 2D/3D drawings of specific encoders please contact Everight Position.

POSITAL encoders with CANopen and SAE J1939 interfaces support a wide variety of applications, from industrial automation to mobile machinery. For 2D/3D drawings of specific encoders please contact Everight Position.

POSITAL UCD encoders with SSI output are a reliable and economical alternative to optical encoders. With seemingly countless mechanical options, these encoders are ideal for new applications and MRO alike. For 2D/3D drawings of specific encoders please contact Everight Position.

Netzer VLX-247 offer a unique blend of high accuracy (6 mdeg) and large through-hole at an affordable price. They are ideal for defense applications and gimbals in vision systems. Featuring an open frame, 2 plate design, the sensor is lightweight, highly tolerant to temperature, shock, EMI, RFI and magnetic fields. It offers a unique combination of high performance at an economical cost.

Netzer VLX encoders are ideal for a wide variety of applications such as medical robots, defense and gimbals in vision systems. Featuring an open frame, 2 plate design, the sensor is lightweight, highly tolerant to temperature, shock, EMI, RFI and magnetic fields. It offers a unique combination of high performance at an economical cost.

Netzer VLX encoders are ideal for a wide variety of applications such as medical robots, defense and gimbals in vision systems. Featuring an open frame, 2 plate design, the sensor is lightweight, highly tolerant to temperature, shock, EMI, RFI and magnetic fields. It offers a unique combination of high performance at an economical cost.

Netzer VLX encoders are ideal for OEM applications. Featuring an open frame, 2 plate design, the sensor is lightweight, highly tolerant to temperature, shock, EMI, RFI and magnetic fields. Iit offers a unique combination of high performance at an economical cost.

Netzer VLX encoders are ideal for a wide variety of applications such as medical robots, defense and gimbals in vision systems. Featuring an open frame, 2 plate design, the sensor is lightweight, highly tolerant to temperature, shock, EMI, RFI and magnetic fields. It offers a unique combination of high performance at an economical cost.

Opkon MSP-F is an in-cylinder non-Contact magnetostrictive linear sensor.

Opkon MSP is an in-cylinder non-Contact magnetostrictive linear sensor.

Opkon MST is a mobile hydraulic cylinder based on non-Contact magnetostrictive technology featuring digital outputs such as CANopen, EtherCAT and ProfiBUS.

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At Everight, we pride ourselves on providing top-notch customer service and technical expertise. Our team of experts is dedicated to helping you find the perfect sensor and encoder solutions for your needs.

FAQs

At Everight Position there are few things we look forward to more than the phone ringing with an application or sensor question. No question too simple, no application too big. The desire to help others solve problems has been our passion and always will be. If you don’t find the answer you are looking for below, don’t fret, just pick up the phone and give us a call, +1-856-727-9500.

I thought rotary encoders used optical discs, but now I’m finding other options such as magnetic, capacitive and inductive. How do I determine which is right for my application?
Each sensor technology has its own strengths and weaknesses and within each technology there is a broad range of options. For example, some optical encoders cost $20 and others cost $10,000. The chart below is a very generalized overview of how the different technologies stack against one another and it should be noted that exceptions do exist.

For further reading see our blog post ‘Encoder Technology Overview’.


For more information on the right sensor for your specific application please feel free to reach out to Everight Position:
856-727-9500
info@evrtp.com 
and one of our specialists will work to find the best solution.

Incremental Encoders
Incremental devices provide position change information only, so the actual position (0-360°) is unknown at startup. A once-per-rev index/marker signal defines the zero position or null of the device. It can be detected during a homing routine if needed.  

Incremental sensors are typically small, accurate and cost-effective. They provide essentially instantaneous position information with minimal latency. 

Absolute Encoders
Absolute devices provide the actual physical position within one revolution. Homing elimination is a major advantage as this process takes time and isn’t always possible depending on the physical limits of the application. 

Absolute sensors are usually bigger and more expensive than incremental devices. Data processing of multiple tracks and serial transmission can increase the latency of position reading. Absolute sensors are available in a wide variety of interfaces including analog (voltage, current), SSI, BiSS, CANopen, J1939 and many Ethernet based protocols.

Absolute Multi-Turn
Rotary, multi-turn devices provide actual position over multiple revolutions. Homing can be eliminated. Multi-turn devices incorporate internal gearing, a battery backup or a self-generated pulse counter such as a Weigand Wire.

While Positek sensors are manufactured to never need to be calibrated, we do understand that sometimes it can be necessary to confirm the sensors functionality and linearity.
Full instructions can be viewed here: https://www.positek.com/contentfiles/files/Linear_Calibration_Instructions.pdf
Note, you will need a sensor where the ‘trim pots’ are accessible to make this adjustment.

If it is a Gill liquid level sensor, yes you can. Some lower-end capacitive sensors rely on the tank housing to complete the circuit necessary to measure the liquid level, however Gill liquid level sensors are fully enclosed, and thus can be used in tanks made of any material. Gill sensors can even be mounted at an angle or upside down with no loss of performance.

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