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Oil Debris Sensors

Gill WearDetect oil debris sensors provide continuous monitoring of ferrous wear particles in oil-lubricated equipment. By detecting changes in wear debris, these sensors can provide early warning of developing mechanical problems and help maintenance teams plan service before equipment failure occurs.

WearDetect sensors are commonly used to monitor gearboxes and other critical rotating equipment in manufacturing, material handling, wind energy, rail, mining, and other industrial applications.

Oil Debris Sensor

Oil Debris Sensor with Display

WearDetect Starter Kit

WearDetect IoT

Continuous oil debris monitoring for integration into existing condition-monitoring systems. Available outputs include 0–10 V, 4–20 mA, CAN, and Modbus.

View Oil Debris Sensor

Continuous oil debris monitoring with a local indicator display. The sensor can also communicate with PLC, DCS, condition-monitoring, or IoT systems.

View Oil Debris Sensor with Display

A package designed to make it easier to evaluate and implement WearDetect monitoring on critical equipment.

View WearDetect Starter Kit

Remote oil debris monitoring that integrates WearDetect sensors with third-party IoT data loggers, providing real-time machine wear data and alerts across multiple assets and locations.

View Wear Detect IOT

How Oil Debris Monitoring Works

WearDetect sensors continuously monitor oil for ferrous wear particles generated by components such as gears and bearings. The sensor captures and measures both fine wear debris and larger failure particles, allowing changes in machine wear to be tracked over time.

Sensors can be installed in place of an existing drain plug or incorporated into an oil-flow line using an appropriate adaptor. With no moving parts, WearDetect provides continuous condition-monitoring data that can be integrated into existing maintenance and control systems.

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